11.8. Removal and installation to the place of the manual transmission

Removal

Watch the procedure of extraction from the car of assembly of the engine with transmission in the Head Remont of the engine.


 PERFORMANCE ORDER

1. Park the car on the flat platform, cock the emergency brake and prop up back wheels. Take off decorative caps of disks and weaken bolts of fastening of wheels.
2. Cock the emergency brake, then a front of the car and establish to a poddomkratta it on axial support (address Poddomkrachivaniye's Section, towage and change of wheels).
3. If transmission is subject to removal as the uniform block will be installed into place without dismantling, then there is no need to merge gearbox oil. In case carrying out capital repairs of transmission is supposed, merge gearbox oil (The section Draining and a flood of gearbox oil in the manual transmission of this Chapter). Establish into place and tighten a drain stopper (The section Draining and a flood of gearbox oil in the manual transmission of this Chapter).
4. According to information provided in the Section Adjustment of Draft of the Drive of Gear Shifting establish draft of the drive of gear shifting (and transmissions, there where it is required) in the relevant provision guaranteeing the correct installation.
5. According to information provided in the Head Sistemy of start and a charge disconnect both wires of the battery and remove the battery.
6. Otboltite the battery pallet from a wall of a motive compartment, having disconnected where it is required contacts of the electronic actuation device of the anti-blocking ABS system. Remove the block of distribution of a positive pole of the battery, however do not disconnect from it the feeding cables.

Models till 1994 of the issue.

The measuring instrument of an air stream is very fragile component, handle with it with care.


 PERFORMANCE ORDER

1. Working according to the instructions provided in the Head Toplivnaya and exhaust systems remove the fuel filter from a partition, then remove the air cleaner.
2. Disconnect hoses from the tank of omyvatelny liquid and stop up them, then remove fixing screws and take the tank from a motive compartment.
3. Disconnect the plug from the electric socket, then remove the measuring instrument of an air stream (address the Head Toplivnaya and exhaust systems).
4. Disconnect from the electric socket the plug of low-voltage wires on the distributor (where is available) (address the Head Sistemy of start and a charge).
5. Remove a clip and take out a boot of an intermediate power shaft from a differential casing (address the Head Power shafts).

Models after 1994 of the issue.

Disconnect from the directing bracket on the inlet pipeline an accelerator rope. Tie up a rope to a partition far away from the area of work.

All models

Lowering of transmission from a motive compartment. The left section of a forward stretcher has to be partially an otbolchena and is lowered

And — the Through bolt forward axial
connections
B — Fixing bolts forward
axial connection
With — the Left forward fixing bolts

D — the Through bolt back axial
connections
E — Fixing bolts back axial
connections
F — Bolts of the back bearing suspension bracket lever bracket
G — the Support plate of the lever of a suspension bracket


 PERFORMANCE ORDER

1. Where is available, disconnect the electric socket from temperature sensor on a hose of giving of a turbocompressor. Weaken hose collars and remove perepuskny the valve, then disconnect the giving hose from a turbocompressor and the case of a throttle.
2. Disconnect a plait of wires from the switch of fires of a backing on transmission; The Section Check, removal and installation to the place of the switch of fires of a backing.
3. Disconnect a driving rope of a speedometer / the electric socket of the sensor where is available (The section Check, removal and installation to the place of the switch of fires of a backing).
4. According to information provided in the Head Stsepleniye seal hydraulic system of coupling by installation of a clip on flexible section of the giving hose of the executive cylinder. Establish under connection between rigid and flexible hoses of coupling capacity for collecting the spilled hydraulic liquid, then distribute and disunite nipple connections. Otboltite a rigid hose from a clip in the top part of a dome of coupling. Tie up the free end of the flexible giving hose away from a workplace.
5. Remove the grounding tire on a transmission case.
6. On draft of the choice of transfers find the rubber coupling in a motive compartment between a partition and transmission. Give and take two bolts, then divide two halves of the coupling.
7. Working under the forward party, remove the plastic pallet and sleeves of cooling of brakes (The head Body works).
8. Remove a loker under an arch of the left wheel (The head Body works).
9. Remove the coupling bolt fixing a spherical support of the lower lever of a suspension bracket to the basis of the left rotary fist of steering system. (address the Head Podvesk and steering).
10. Otboltite the forward stabilizer of cross stability from a bracket of the left clip on a stretcher, then you otboltit the left draft of the stabilizer of cross stability from the lower lever of a suspension bracket (The head Podvesk and steering).
11. Remove a nut and washers from the bolt fixing an internal beam of a rack of a wing to a stretcher.
12. Working according to the instructions provided in appropriate section of the Head Remont of the engine, having weakened and having removed a through bolt, exempt transmission from a support on a stretcher; remove a curved washer, having remembered its orientation.
13. Establish a lifting beam across a motive compartment, having fixed a beam emphasis reliably on thresholds from each party to the line with the top support of racks. Pick up a lifting beam to a lifting earring of the engine and lift it so that the weight of the engine was removed from a transmission support. Usually house mechanics have no access to a lifting beam, however the beam can be hired in a workshop of car service. Alternatively for raising of the engine the motive winch can be used. However you remember that if at the same time the car is installed on axial support, for example for adjustment of working height, then in order to avoid tension of support of the engine the winch has to be respectively lowered.
14. According to instructions of the Head Sistema of start and a charge remove from the engine block a starter, at the same time отболтив a rack on the inlet pipeline.
15. To lower transmission from a motive compartment, it is necessary to otboltit and lower the left section of a forward stretcher partially; the procedure is described in the following paragraphs.
16. On a forward beam under a radiator weaken an entrance bolt of axial connection, then remove two fixing bolts of connection.
17. In a forward left corner of a stretcher remove two fixing bolts.
18. Weaken a through bolt of axial connection on a back beam under a steering rack, then remove two fixing bolts; one of these bolts also holds a steering rack. Pay attention to orientation and an assembly order and installations of all removed washers.
19. In the left back corner of a stretcher remove 4 fixing bolts passing through an adjusting bracket of the back bearing of the lower lever of a suspension bracket. Take out the support plate of the bearing from under a bracket, having remembered its orientation. After release of the bearing of the lower lever a rope tie up the suspension bracket lever to a free bolted opening on a stretcher - it will allow to avoid loading of the forward bearing.
20. At removal of the last holding bolt prop up a stretcher, then allow it to turn on an axis down to an emphasis. Take forward and back axial bolts, then remove the left part of a stretcher from the car.
21. According to instructions of the Head Power shafts disconnect the internal universal hinge on the left power shaft from transmission.
22. Operating around on a dome of coupling remove everything, except top, fixing bolts of transmission. Otboltite a flywheel cover from bottom edge of a dome of coupling.
23. Establish a jack under transmission and accept on it transmission block weight. Before starting separation of transmission from the engine, make sure that nothing remained to it it is attached.
24. Remove the last fixing bolt from a coupling dome and separate transmission from the engine.
25. After the directing plugs leave the adjusting openings, by means of a jack lower transmission down.


In order that transmission remained strongly established on a jack organize its firm support. At separation of transmission from the engine extraction of a main shaft from the conducted clutch plate has to be made along with a detachment of an intermediate power shaft from differential - work has to be performed by means of the assistant. In case of difficulties, according to instructions of the Head Power shafts, remove from the engine assembly of an intermediate power shaft with a bearing bracket, then start continuation of the procedure.

Installation into place

All models

Installation is made as it should be, the return to a removal order, taking into account the next moments:

   a) Grease the leading shaft of transmission with the lubricant having a high melting point. You do not put too large amount of lubricant as it can lead to pollution of the conducted clutch plate.
   b) When fastening transmission on support on a stretcher you watch that concave washers were established correctly - the convex party has to be turned outside, and ears to get to cuts of the top part of a basic bracket.
   c) When tightening nuts and bolts observe the effort of tightening demanded according to Specifications (where it is necessary).
   d) Pump over hydraulic system of coupling (Head Stsepleniye).
   e) In conclusion, if transmission liquid merged, fill the transmission with gearbox oil of the required grade (The section Draining and a flood of gearbox oil in the manual transmission).