5.7. Removal and installation to the place of the water pump

The B202 engine (without balancing shaft)

Removal

 PERFORMANCE ORDER

1. The water pump is put in action by means of an auxiliary driving belt and is located on the forward right side of the engine.
2. Cock the emergency brake and a poddomkratta a car front, having established it on axial props (address Poddomkrachivaniye's Section, towage and change of wheels). Remove the right forward wheel.
3. Remove the central reflector located under a radiator then merge the cooling system (see the Head Routine maintenance).
4. Remove a plastic molding and forward section of a loker of a wing under an arch of the right wheel.
5. Take off an auxiliary belt (belts) (see the Head Routine maintenance).
6. Give bolts and remove a pulley from a driving flange of the water pump.
7. Otboltite also remove a pulley of a natyazhitel of an auxiliary driving belt.
8. Give a bolt of fastening of hoses of the oil cooler to a cover of a distributive chain.
9. Give a bolt of fastening of a water tube to the block of cylinders and take a tube from the water pump. Remove a sealing ring.
10. Give collars and disconnect hoses from the water pump.
11. Give fixing bolts and remove the water pump from a cover of a distributive chain. Remove laying.
12. Remove traces of laying and old sealant from contact surfaces and from a cover of the water pump and a cover of a distributive chain.

Installation into place

 PERFORMANCE ORDER

1. Make sure that all contact surfaces are smoothed out. Establish new laying on a cover of a distributive chain.
2. Put the water pump to laying, then insert fixing bolts and tighten them in the progressing order with the required effort.
3. Connect hoses and tighten collars.
4. Establish a new sealing ring on a water tube, then insert a water tube into the water pump. Insert and tighten a fixing bolt of a water tube to the block of cylinders.
5. Insert and tighten a bolt of fastening of hoses of the oil cooler to a cover of a distributive chain.
6. Establish a pulley of a natyazhitel of an auxiliary driving belt, you watch that the plate got to a cut in a bracket.
7. Establish a pulley on a driving flange of the water pump, then insert bolts and tighten them with the required effort.
8. Establish into place a natyazhitel of an auxiliary driving belt (belts) (see the Head Routine maintenance).
9. Make sure that the drain stopper of a radiator is hardly tightened, then establish into place the central reflector.
10. Fill in the cooling system (see the Head Routine maintenance).
11. Start the engine and warm up it up to the normal working temperatures, check whether there are no leaks, then stop the engine.
12. Establish into place a plastic molding and forward section of a loker of a wing under an arch of the right wheel.
13. Establish into place the right forward wheel and lower the car on the earth.

B204/B234 engines (with balancing shaft)

Removal

 PERFORMANCE ORDER

1. The water pump is put in action from an auxiliary driving belt and is located on the right forward side of the engine.
2. Cock the emergency brake, then and establish a front of the car to a poddomkratta on axial props (address Poddomkrachivaniye's Section, towage and change of wheels).
3. Remove the central reflector from under a radiator, then merge the cooling system (see the Head Routine maintenance).
4. Remove a broad tank from the support. On models till 1991 give to the issue a bolt; on later models release a clip.
5. Weaken a collar and disconnect the lower hose from a broad tank. Where is available, disconnect the engine cooler level sensor from a broad tank.
6. Pull for a multicostal auxiliary belt so that to wring out an automatic natyazhitel, then fix a natyazhitel in this situation with the help of the self-made tool (see the Head Routine maintenance) inserted into special cuts. Take off a driving belt from pulleys of the compressor of the air conditioning system and water pump.
7. Cover with a piece of a cardboard the oil cooler and the top beam of a radiator (if is available), then disconnect wires from the compressor of the air conditioning system. Otboltite the compressor also shift it without detachment of refrigerator lines aside - so remove a bracket.
8. Weaken collars and disconnect hoses from the water pump.
9. On the models equipped with system of a turbo-supercharging remove trosikovy clips of wires a lambda probe, then pick up the cooling phone from a turbocompressor and the water pump.
10. Give bolts and remove a pulley from a driving flange of the water pump.
11. Give the top fixing bolt of the water pump.
12. Remove 3 bolts of fastening of the top part of the water pump to a cover of a distributive chain. Pay attention that the top bolt also fixes wires a lambda probe.
13. Carefully remove the water pump and a sleeve of the block of cylinders.
14. At the same time take the cooler pump from an opening in a casing of the water pump. You watch to damaging a lambda probe (where it is established).
15. Remove a nozzle from the water pump.
16. Then remove sealing rings from a nozzle and a cooling tube.
17. Give bolts.
18. Divide the water pump and a cover.
19. Remove laying.
20. Remove traces of old laying and sealant from the contact surfaces of the water pump and a casing.

Installation into place

 PERFORMANCE ORDER

1. Make sure that all contact surfaces are cleared. Install the water pump in a casing, having inserted new laying, then insert and tighten bolts.
2. Slightly grease new sealing rings with vaseline, then establish them on a nozzle sleeve, the water pump and a cooling tube.
3. Install the water pump on a cover of a distributive chain, having at the same time installed a sleeve in the block of cylinders, and having inserted the end of a cooling tube, then insert bolts and tighten them with the required effort. Do not forget to establish under the top bolt the holder of wires a lambda probe.
4. Establish a pulley on a driving flange, then insert and tighten bolts.
5. On the models equipped with system of a turbo-supercharging establish into place cooling tubes to a turbocompressor and the water pump, then restore trosikovy clips of wires a lambda probe.
6. Connect hoses to the water pump, establish collars and tighten them.
7. Connect the compressor of the air conditioning system and a bracket, then connect wires.
8. Put on a multicostal auxiliary driving belt pulleys, then pull for it for an otzhatiya of an automatic natyazhitel and remove the blocking tool, release a driving belt and make sure that he correctly sat down in pulley flutes.
9. Where is available, connect the engine cooler level sensor to a broad tank.
10. Connect the lower hose to a broad tank and fix it by a collar.
11. Install into place a broad tank, tighten a bolt or insert into place a clip.
12. Make sure that the drain stopper of a radiator is tightened, then establish the central reflector.
13. Fill in the cooling system (see the Head Routine maintenance).
14. Start the engine and warm up it up to the normal temperatures, check whether there are no leaks, then stop the engine.
15. Lower the car on the earth.