4.1.10. Removal and installation to the place of the case pallet

Removal

 PERFORMANCE ORDER

1. Cock the emergency brake and a poddomkratta the car in front and behind, having established it on axial props (address Poddomkrachivaniye's Section, towage and change of wheels). Disconnect a negative wire of the battery.
2. Merge motive oil, then clear and establish into place a drain stopper, having tightened it with the required effort. In case the term of replacement of motive oil and the filter approaches, it is also recommended to remove an oil filter and to establish new. After assembly in the engine fresh motive oil can be filled in. Full information is provided in the Head Routine maintenance.
3. Remove the right forward wheel, then remove a molding of a forward wing and forward section of a loker of an arch of a wheel.
4. Working under a wheel arch, unscrew and remove nuts of the right lobby and a back support of the engine.
5. According to the instructions provided in the Head Toplivnaya and exhaust remove systems a lambda sensor and a reception exhaust pipe.
6. Unscrew and remove a through bolt of fastening of a jet bar to the right top support of the engine.
7. Connect a lifting rigging to a lifting earring of the engine, then raise the right forward side of the engine so that to unload a support. Make sure of reliability of a lifting rigging and its compliance to the lifted weight - in the course of removal of the pallet of a case the engine will remain suspended on the winch.
8. Give and remove the lower bolt and a hairpin of fastening of the pallet of a case to transmission. For removal of a hairpin at first weaken a nut on several rounds of a carving, then screw the second nut and, having tightened them, unscrew a hairpin for the lower nut.
9. There where is available, working from under the car, an otboltita and remove a bracket of the lower support of the engine and a persistent bar.
10. On early models, you otboltit a bracket of a tube of the measuring probe (if it is established) and take a tube with a cuff from a back part of the pallet of a case.
11. There where is available, disconnect oil level sensor wires, then unscrew adjusting bolts and remove the sensor from the case pallet. Remove laying.
12. There where are available, give bolts and pick up from the case pallet a bracket and the phone of return of oil to the block of system of a turbo-supercharging.
13. Under the car lower a mudguard for ensuring access to two rubber stoppers at the bottom of the transmission block down. Of a stopper and by means of a face key with the extender give to Vykovyrnita back bolts of fastening of the pallet of a case to the block of cylinders.
14. Working under the right wing, remove forward and back panels for ensuring access to a back part of the engine.
15. By means of a face key give a bolt of fastening of a persistent bar of an arch of the right wing to a stretcher.
16. Give and remove 2 bolts of fastening of the right forward corner of a stretcher to the body bottom.
17. By means of the lever lower a corner of a stretcher down and insert the wooden block about 3 cm thick between the bottom of a body and a stretcher.
18. In a progressive order unscrew and remove bolts of fastening of the pallet of a case to the block of cylinders, having left on the places 1 or 2 bolts for the prevention of falling of the pallet of a case. On some models can be required to remove a thermal board of the exhaust system at first.
19. Remove the remained bolts and lower the case pallet on the earth. If the pallet of a case stuck to the engine block, release it by pat on the pallet a palm.
20. At removal of the pallet of a case, having seized the opportunity, remove and check a maslozaborny tube / filter regarding detection of signs of its blocking or damages - examine also sealing ring on the engines equipped with balancing shaft.
21. If necessary you otboltit an intaking tube / filter and clean or replace it.
22. On the B204 and B234 engines (equipped with balancing shaft) pick up the transferring phone by extraction it from the case block.
23. Then shift it from a casing of an oil filter aside. Remove sealing rings from each end of a tube.

Installation into place

 PERFORMANCE ORDER

1. Remove all traces of old sealant from the interfaced surfaces of the block of cylinders / pallet of a case. Then absolutely wipe with pure rags the internal surfaces of the pallet of a case and the engine. On the B202 engine establish into place a maslozaborny tube / filter or the transferring tube (together with new sealing rings) on the engines equipped with balancing shaft.
2. Make sure that the interfaced surfaces of the pallet of a case and the block of cylinders / case, are pure and dry, then apply a pillow of suitable sealant on a case pallet flange.
3. Apply the pallet of a case to the engine block and establish into place bolts of its fastening, tightening them in a progressive order with the required effort.
4. Establish rubber traffic jams of a case of transmission and unbend a mudguard plate in former situation. Where it is required, establish into place a thermal board of the exhaust system.
5. Extract wooden whetstone, then establish 2 bolts of fastening of a forward right corner of a stretcher to the body bottom, tighten bolts.
6. Establish into place a bolt of fastening of a persistent bar of the right arch of a wheel in a stretcher.
7. Install into place on the case pallet a bracket and a tube of return of oil of system of a turbo-supercharging, then tighten adjusting bolts. Make sure that the sealing ring is correctly established on a tube.
8. Clear contact surfaces and install into place in the case pallet the oil level sensor, having used new laying. Strong tighten screws.
9. Check a condition of a sealing ring, if necessary replace it, then establish into place the lower part of the pallet of a case a tube of the measuring probe and tighten bracket bolts.
10. Establish a bracket and a persistent bar on a back support of the engine, tighten adjusting bolts.
11. Establish into place and tighten the lower bolt and a hairpin of fastening of the pallet of a case to transmission.
12. Lower the engine on hairpins of a support and remove a lifting rigging.
13. Where is available, install a bracket on the block of cylinders, then insert and tighten a through bolt of fastening of a jet bar to the right top support of the engine.
14. Establish into place a reception exhaust pipe and a lambda sensor (see the Head Toplivnaya and exhaust systems).
15. Establish into place and tighten adjusting nuts of a support of the engine.
16. Install into place the back panel and forward section of a loker of an arch of a wheel and a molding under the right forward arch of a wheel.
17. Establish into place the right forward wheel and lower the car on the earth.
18. Fill in in the engine the required amount of motive oil of the necessary grade (see the Head Routine maintenance).
19. Start the engine and warm up it up to the normal working temperature. Examine the line of connection of the pallet of a case and the block of the engine regarding detection of leaks.