16:27. Removal and installation to the place of assembly of the forward panel ("Torpedo")

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire of the battery and shift it from the plug aside.

On the cars equipped with safety cushions after a detachment of a negative wire of the battery before getting to work with any components of system of a safety cushion, wait 20 min. (address the Section Removal and installation to the place of components of an auxiliary security system (SRS)).

2. Remove the central console (address the Section Removal and installation to the place of the central console).
3. Remove from sidewalls of foot wells of the driver and forward passenger carpet finishing panels, by extraction of screws with crosswise vents and tightening hairpins.
4. Take tightening hairpins from forward edges of sound-proof panels under the forward panel on both sides of the car.

Here the tightening hairpins consisting of two elements which can be removed as follows are applied: as it is possible press inside a core in the center of a hairpin more deeply, having used for this purpose the screw-driver with a narrow sting. Shift teeth of an old fork under a head of a hairpin and take out it from the panel. Carefully lower panels from the forward panel and remove them from metal fixing ears on a partition.

5. Take out rubber sealing strips from apertures of both forward doors; strips have to be taken so to provide access to panels of finishing of a rack of A. Tverdo undertake the panel and, moving from top to down, separate it from a rack And, releasing tightening hairpins (address the Section Removal and installation to the place of panels of internal finishing).
6. Give three screws, then remove lattices of loudspeakers / ventilation and remove rubber laying.

7. For release of top of the forward panel, unscrew fixture in the following places: three clamps since each end of "Torpedo", under lattices of loudspeakers / ventilation, one - in a casing of a ware box - access to it is possible by opening of a door of a ware box and extraction of a rubber cover, and one - in a first line of "Torpedo", directly over the tachometer dial.
8. Cock the emergency brake, then raise a first line of the top part of the forward panel and take from the adjusting clips the rack limiter A. Tam where is available, disconnect the sunlight sensor plug from the electric socket. Remove the panel from "Torpedo" and take it from interior of the car.
9. Give fixing screws and remove all assembly of a ware box; after detection of electric sockets, disconnect from them the wires going to the inertial switch and a bulb of illumination of a ware box.

If the car is equipped with a passenger safety cushion, the detailed description of the procedure of removal is provided in the Section Removal and installation to the place of components of an auxiliary security system (SRS).


10. On the cars equipped with system of automatic control of climate (ASS) through an opening for a ware box reach the ASS block and squeeze out it from the forward Torpedo panel. Disunite electric sockets, having marked them for simplification of the subsequent assembly.
11. On the cars equipped with the air conditioning system and/or usual system of heating through openings for a ware box, reach and squeeze four captures, having squeezed out the control panel of a heater from the forward Torpedo panel. Divide the sharovy hinge of a rod of draft in the air distribution valve, then disconnect a casing of transfer of the valve of management of temperature (see the Head of the Cooling system, heating). Disunite electric sockets, having marked them previously for simplification of the subsequent assembly.
12. Stretch for the forward panel ("Torpedo") and squeeze out a pocket molding directly under an ashtray.
13. Pull out the sliding capacity of an ashtray from a casing. The small screw-driver unclench fixing clips of a casing of an ashtray, then remove an ashtray from the forward Torpedo panel. After detection of the electric socket disconnect from it lighter wires.
14. By means of the special key enclosed in a set of tools of the car take the radio tape recorder block from the forward panel ("Torpedo"). Disunite electric sockets, mark them, then pass them back, through an opening throughout "Torpedo".
15. Give two screws and remove the lower plastic panel of a casing from a steering column.
16. On the cars equipped with a safety cushion from the driver, the procedure of removal of the module of a pillow is described in the Section Removal and installation to the place of components of an auxiliary security system (SRS).
17. Remove a steering wheel (see the Head Podvesk and steering).
18. On the cars equipped with a safety cushion from the driver remove the block of the rotating contact of a safety cushion. In order to avoid damage of the contact block make sure that the indicator switch is in the neutral / switched-off situation.
19. Give two screws and remove the top plastic panel of a casing from a steering column.
20. Working according to the procedures described in the Head System of electric equipmentof weaken and remove three fixing screws, then remove assembly of the handle of the switch of a steering column. Disconnect electric sockets from assembly. Carefully mark them for the subsequent installation since they are by sight very similar.
21. For a detachment of the forward Torpedo panel, in the following order give its fixture: two screws - in an opening under an ashtray, two - under the latched covers from each party of a steering column, near blocks of switches. Pay attention that the fifth screw serves as at the same time fixing screw for an adjusting frame which the protection cover of a control lever is put on by the transmission.

22. On the cars equipped with system of automatic control of climate (ASS) remove a plastic cover from the sensor of temperature of salon. Release the sensor case from under the forward panel ("Torpedo"). Unlike all other components installed on "Torpedo", the case of the sensor is removed behind the panel. If necessary watch Chapter of the Cooling system, heating.
23. Working according to the instructions provided in the Head Sistema of electric equipment remove the switch of an emergency signal, rheostats of heating of seats, a rheostat of illumination of an instrument guard, control of an inclination of the main headlights, switches of fog lights and back foggy lamps, and also the switch of the main headlights. For simplification of the subsequent assembly mark all electric sockets.
24. Remove from "Torpedo" the module of hours / the traveling computer. Disunite the electric socket, having marked cables for the purpose of assembly simplification.
25. Carefully delay the forward panel ("Torpedo") from the main frame. Before taking the panel from interior of the car, make sure that nothing remained under a seat.
26. Remove four screws of fastening of an instrument guard (The head Sistema of electric equipment). Pay attention that heads of screws are turned to a partition, thus their extraction from "Torpedo", requires use of the screw-driver with the short handle. Remove rubber adjusting plugs. Take out an instrument guard at the top of "Torpedo" and remove rubber support.
27. Give screws of fastening of sleeves of system of defrosting of side windows to adjusting brackets of loudspeakers.
28. Disconnect cables from loudspeaker plugs.
29. On the lower right side of "Torpedo", under a steering column (the car with the right wheel) give four screws of fastening of a bracket of the electronic actuation device (ECU) of system of a tempostat (where it is established) to "Torpedo". Details see in the Head Toplivnaya and exhaust systems).
30. Give fastening screws to "Torpedo" in a forward part of the panel of safety locks / box of the relay, leave it to hang on the back adjusting bracket.
31. Moving on the periphery of assembly of a frame of "Torpedo", remove all its fixture.
32. In conclusion, disconnect a frame from a fixing ear in the top part of a bracket of a steering column and remove it from a partition, disconnecting ventilating sleeves from lattices of "Torpedo" and a casing of the block of a heater. Make sure that nothing remained connected to assembly and take out it from interior of the car.

Installation into place

 PERFORMANCE ORDER

1. The Torpedo installation is into place carried out as it should be, the return to a removal order, at the same time pay attention to the moments stipulated in the following paragraphs.
2. At installation of assembly of a frame "Torpedo" into place before inserting fixing screws, make sure that all ventilating sleeves are correctly connected to ports of a casing of the block of a heater and lattices of the forward panel. Besides, track that in that place where the frame passes through a steering column, its fixture connected with fixing an ear on the top part of a bracket of a steering column.
3. At installation to the place of an instrument guard, track that the rubber basis rose in clamps on metal adjusting brackets (see the Head Sistem of electric equipment).
4. At installation to the place of the block of the rotating contact of a safety cushion of the driver, strictly follow the instructions provided in the Section Removal and installation to the place of components of an auxiliary security system (SRS)). At the wrong installation the block can be easily damaged that will bring system of a safety cushion to a non-working state.
5. According to the tags made in the course of dismantling connect all electric sockets.
6. At installation to the place of the forward panel ("Torpedo") before inserting fixing Torpedo screws, make sure that all ventilating sleeves are correctly established on a lattice.
7. At installation to the place of control panels of a heater, on the cars equipped with the air conditioning system and/or usual heating system (not ASS) install the heater block valve gate in a motive compartment in situation Cold ("Cold") (away from a partition), then connect a transfer casing to the valve of control of temperature with the management established on cold. Establish into place management of distribution of air with the handle installed on "0" and the mechanism of the drive of distribution turned completely counterclockwise.
8. Make sure that the top Torpedo panel is installed into place, the rope of the limiter of a rack And is reliably fixed under the panel and not stopped by other components or wires.

9. Establish into place in a first line of the sound-proof panel under "Torpedo", two-piece, tightening hairpins, working in the following order. Pull out a core in the center of a hairpin from a hairpin, until the end of its course, insert a hairpin into the panel, then fix it, having pushed a hairpin into a core so that its top end face appeared aflush with a hairpin head, use for this purpose the screw-driver with a narrow sting.

10. In conclusion connect a negative wire of the battery and check functioning of all control units, sensors and devices which were removed in the course of dismantling including system of ventilation. On the cars equipped with an auxiliary security system (SRS) make sure that the alarm bulb on an instrument guard dies away after an initial stage of check of system (address the Section Removal and installation to the place of components of an auxiliary security system (SRS)).