10.2. Removal and installation to the place of the main cylinder

Hydraulic liquid of coupling is extremely poisonous, carefully and immediately wash away it at hit on open sites of skin a plentiful amount of water. At hit of liquid in eyes immediately ask for the help doctors.

Some types of hydraulic liquid are flammable and can ignite at contact with hot components. During the work with hydraulic system previously it is necessary to establish whether liquid is flammable and in case it so to take the appropriate measures of precaution similar to the precautionary measures applied during the work with fuel system.

Hydraulic liquid has aggressive properties at hit on the painted surfaces and plastic elements. At hit of liquid on such surfaces it has to be immediately washed away by plentiful amount of fresh water.

Also liquid is hygroscopic (has ability to absorb moisture from the atmosphere); excessive liquid moisture content leads to decrease in its boiling point and as a result to decrease in hydraulic pressure.

Old liquid can be polluted and is not subject to reuse. Add system only the recommended grade of hydraulic liquid and from just open container.

Models with the right steering

Removal

In order to avoid possible incidents during the work with brake fluid read the preventions provided in the beginning of this Section.


Main cylinder of coupling



And — Fixing nuts
In — the Giving hose
With — Nipple connection of the feeding tube


 PERFORMANCE ORDER

1. Remove the sound-proof decorative panel under the forward panel from the driver (see the Head Body works).
2. By means of couple of flat-nose pliers with long noses remove a clip from the aligning plug in a connection point between a connecting rod of the main cylinder and a pedal of coupling, then pull out a connecting rod.
3. As a precautionary measure for collecting the spilled hydraulic liquid establish under a coupling pedal in a foot well a sexual leaf.
4. In a motive compartment press by means of a special clip for brake hoses the flexible giving hose going from the tank with liquid. Weaken a hose collar and remove the giving hose from the main cylinder. Be ready to the passage of a small amount of hydraulic liquid; install a container under the union or lay a piece of rags.
5. Distribute nipple connection of the rigid feeding tube on the end of the main cylinder and disconnect a tube; again be ready to the passage of liquid.
6. Remove 2 nuts from fixing bolts and remove the main cylinder from a partition, passing a connecting rod through an opening. Remove laying and examine it regarding detection of damages, if necessary replace.

Installation into place

Install into place the main cylinder, working as it should be the return to a removal order, in conclusion make pumping of hydraulic system according to the instructions provided in the Section Pumping of Hydraulic System.

Models with the left steering till 1994 of the issue.

Removal

In order to avoid troubles read the preventions provided in the beginning of this Section.


 PERFORMANCE ORDER

1. Remove the sound-proof decorative panel under the forward panel from the driver (The head Body works).
2. By means of couple of flat-nose pliers with long noses remove a clip from a cylinder rod fork finger in a connection point between a rod of the main cylinder and a pedal of coupling. Take out a finger and take a connecting rod.
3. As precaution, for collecting the spilled liquid establish a sexual leaf under a coupling pedal.
4. In a motive compartment uncover office behind the panel of a false partition. The main cylinder is installed vertically directly over a coupling pedal on the top surface of a partition.
5. Press by means of a special hose clip for brake hoses the hose going from the liquid tank. Weaken a collar and remove the feeding hose from entrance port of the main cylinder. Prepare for the passage of a small amount of hydraulic liquid, install for this purpose under the union a container or lay a piece of rags.
6. Distribute nipple connection of the rigid feeding tube on the end of the main cylinder and disconnect a tube; again be ready to a small spill of liquid.
7. Remove 2 nuts from fixing bolts, then lift the cylinder, separating it from a partition, carrying out a connecting rod through an opening. Remove laying and examine it regarding detection of damages, if necessary replace.

Installation into place

Install into place the main cylinder, following as it should be the return to a removal order. In conclusion make pumping of hydraulic system according to the instructions provided in the Section Pumping of Hydraulic System of this Chapter.

Models with left-side steering after 1994 of the issue.

The general

The main cylinder is installed under the forward panel on a bracket of a brake pedal / pedal of coupling, but not in a motive compartment. Despite it process of removal of the cylinder not strongly differs from removal of the cylinder on models till 1994 in the issue, at the same time pay special attention to precautionary measures from spilling of hydraulic liquid in interior of the car at a detachment of the giving and feeding hoses.

Removal

 PERFORMANCE ORDER

1. Remove the sound-proof decorative panel under the forward panel from the driver (The head Body works).
2. Remove the clip established for the end of a shaft between a pedal of coupling and a rod of the main cylinder. Take a shaft.
3. Press the giving hose by means of a special hose clip for brake hoses (it is a hose which is connected to the top port on a wall of the main cylinder). Unclench a collar hands and disconnect a hose from the main cylinder. Be ready to the passage of hydraulic liquid - establish capacity under port or lay rags for collecting the spilled fuel in order to avoid hit it on a rug of a foot well.
4. Give nipple connection of the lower port of the main cylinder and pick up the phone, again be ready to the passage of liquid.
5. Weaken and remove fixing nuts, then take out the main cylinder, having removed it from a pedal bracket.

Installation into place

 PERFORMANCE ORDER

1. Install into place the main cylinder, working as it should be the return to a removal order. Tighten nuts of fastening of the main cylinder to a pedal bracket with the required effort.
2. In conclusion pump over hydraulic system (Section Pumping of Hydraulic System).